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Bulk micromachining of silicon

1998/01/01 by G.T.A. Kovacs, N.I. Maluf, K. Petersen · 3 citations
Engineering · #Advanced MEMS and NEMS Technologies #Nanowire Synthesis and Applications #Semiconductor materials and devices

paper · doi:10.1109/5.704259

openalex publication_date 1998/01/01 · openalex created_date 2025/10/10 · openalex updated_date 2026/07/02

Abstract

Bulk silicon etching techniques, used to selectively remove silicon from substrates, have been broadly applied in the fabrication of micromachined sensors, actuators, and structures. Despite the more recent emergence of higher resolution, surface-micromachining approaches, the majority of currently shipping silicon sensors are made using bulk etching. Particularly in light of newly introduced dry etching methods compatible with complementary metal-oxide-semiconductors, it is unlikely that bulk micromachining will decrease in popularity in the near future. The available etching methods fall into three categories in terms of the state of the etchant: wet, vapor, and plasma. For each category, the available processes are reviewed and compared in terms of etch results, cost, complexity, process compatibility, and a number of other factors. In addition, several example micromachined structures are presented.

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