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A Critical Review and Analysis on the Recycling of Spent Lithium-Ion Batteries

2017/12/13 by Weiguang Lv, Zhong-hang Wang, Hongbin Cao +3 · 1 citation
Engineering · Environmental Science · #Extraction and Separation Processes #Recycling and Waste Management Techniques #Advancements in Battery Materials #Leaching (pedology) #Hydrometallurgy #Waste management #Pyrometallurgy #Environmental science #Process engineering #Materials science #Metallurgy #Engineering #Smelting

paper · doi:10.1021/acssuschemeng.7b03811

openalex publication_date 2017/12/13 · openalex created_date 2025/10/10 · openalex updated_date 2026/08/05

Abstract

Recycling of spent lithium-ion batteries (LIBs) has attracted significant attention in recent years due to the increasing demand for corresponding critical metals/materials and growing pressure on the environmental impact of solid waste disposal. A range of investigations have been carried out for recycling spent LIBs to obtain either battery materials or individual compounds. For the effective recovery of materials to be enhanced, physical pretreatment is usually applied to obtain different streams of waste materials ensuring efficient separation for further processing. Subsequently, a metallurgical process is used to extract metals or separate impurities from a specific waste stream so that the recycled materials or compounds can be further prepared by incorporating principles of materials engineering. In this review, the current status of spent LIB recycling is summarized in light of the whole recycling process, especially focusing on the hydrometallurgy. In addition to understanding different hydrometallurgical technologies including acidic leaching, alkaline leaching, chemical precipitation, and solvent extraction, the existing challenges for process optimization during the recycling are critically analyzed. Moreover, the energy consumption of different processes is evaluated and discussed. It is expected that this research could provide a guideline for improving spent LIB recycling, and this topic can be further stimulated for industrial realization.

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