2026/07/31 by Johannes Schöttner, Qingguang Xie, Jens Harting
Physics and Astronomy · #cond-mat.soft #physics.flu-dyn
15 pages,6 figures
arxiv created 2026/07/31 · arxiv updated 2026/08/03
Alignment of anisotropic particles strongly governs the functional properties of printed materials, yet most studies have focused on particle alignment in single evaporating droplets. In droplet- based printing, however, neighboring droplets can coalesce, generating rapid capillary flows that redistribute material and markedly affect the final morphology. Here, we use mesoscale simulations to investigate how droplet coalescence and subsequent evaporation jointly determine alignment and redistribution in sessile droplets with different contact angles and volumes. During the early stages of coalescence, the mean nematic order along the coalescence direction increases for all combinations of contact-angle and volume asymmetries of the droplets. At later times, the mean nematic order either continues to increase or decreases, depending on the droplet geometry. We derive a geometric scaling based on curvature and volume asymmetry and show that the simulation results collapse onto a master curve, identifying an effective geometric asymmetry parameter that governs the mean nematic order at the end of coalescence. During evaporation, the contact angle strongly influences how the coalescence-induced orientational structure is transferred to the final deposit. For small contact angles, the contact line remains pinned for a longer duration, better preserving alignment. In contrast, larger contact angles promote contact-line motion, which weakens alignment, as reflected by a reduced mean nematic order, while simultaneously generating stronger concentration gradients in the final deposit.