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Overview of advanced plasma-facing materials testing for Fusion Pilot Plants at DIII-D

2026/01/14 by Jonathan Coburn, Florian Effenberg, Mary Alice Cusentino +26 · 1 voice
Materials Science · Physics and Astronomy · Engineering · #Fusion materials and technologies #Magnetic confinement fusion research #Superconducting Materials and Applications

paper · doi:10.1016/j.nme.2026.102064

openalex publication_date 2026/01/14 · openalex created_date 2026/01/15 · openalex updated_date 2026/08/01

Abstract

Characterization and testing of advanced plasma-facing materials (PFMs) for Fusion Pilot Plants (FPP) is being conducted at the DIII-D National Fusion Facility through the ongoing two-year FPP Candidate Materials Thrust. Year one tested 17 novel materials utilizing the Divertor Materials Evaluation System (DiMES), with samples analyzed pre- and post-experiment via SEM, EDS, and confocal microscopy. Repeatable reference discharges were developed to ensure uniformity between experiments, including a new strike-point rastering scenario to provide more uniform heat/particle flux across DiMES during ELMing H-mode discharges. Various sample geometries and temperatures were used to achieve FPP-relevant conditions, including samples angled 10° towards the incident plasma flux and pre-heating up to 500 °C.The first exposure of liquid lithium (Li) capillary porous structures in a tokamak demonstrated uniform emission of Li vapor and suppression of Li droplets in H-mode when preheated to 350 °C. Dispersoid-strengthened W with 1 wt% TaC, TiC, and ZrC exposed to H-mode showed cracking and dispersoid ejection for all varieties except TiC, providing a clear down-selection. Ultra-high temperature ceramic materials TiB2 and ZrB2 showed minimal degradation under L-mode exposure. Silicon carbide (SiC) fiber composites showed arcing along edges, while CVD SiC remained pristine. Atmospheric plasma-sprayed W and SiC coatings endured H-mode exposure without macroscopic delamination; SiC exhibited granular ejection, while W showed increased outgassing. Additional W-based alloys were stress tested in H-mode, including Ni-based W heavy alloys, WfSiCf/W composites, W multi-principle element alloys, and functionally-graded W/SiC, to varying degrees of success.

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