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Up-scaling a Sol-Gel Process for the Production of a Multi-Component Xerogel Powder

2024/03/27 by Barbara Pföss, Jonathan Caldi, Sutida Jansod +4
Chemical Engineering · Materials Science · #Catalysis and Oxidation Reactions #Catalytic Processes in Materials Science #Mesoporous Materials and Catalysis

paper · pdf · doi:10.2533/chimia.2024.142

crossref issued 2024/03/27 · crossref published 2024/03/27 · crossref published-online 2024/03/27 · openalex publication_date 2024/03/27 · crossref created 2024/03/27 · crossref deposited 2024/03/27 · openalex created_date 2025/10/10 · crossref indexed 2026/07/30 · openalex updated_date 2026/07/30

Abstract

A sol-gel process for the synthesis of a multi-component oxide material from the system SiO2-ZrO2-Al2O3underwent optimization and up-scaling. Initially, on a laboratory scale, components including precursors, catalysts, and additives were methodically evaluated to ensure a safe and efficient transition to larger volumes. Subsequently, the equipment for the whole setup of the sol-gel process was strategically selected. Leveraging insights from these optimizations, the process was successfully scaled-up to pilot-scale operation, conducting hydrolysis, condensation reactions, gelation, aging, and drying within a single, integrated conical dryer system for an 80 L batch. A visual test and FTIR spectroscopy were applied for process control and monitoring.

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