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Smart structural health monitoring (SHM) system for on-board localization of defects in pipes using torsional ultrasonic guided waves

2024/03/17 by Sheetal Patil, Patil, Sheetal, Sauvik Banerjee +3 · 1 citation
Engineering · #Applied Physics (physics.app-ph) #Engineering Applied Research #FOS: Electrical engineering #FOS: Physical sciences #Instrumentation and Detectors (physics.ins-det) #Non-Destructive Testing Techniques #Signal Processing (eess.SP) #Ultrasonics and Acoustic Wave Propagation #electronic engineering #information engineering

paper · pdf · doi:10.48550/arxiv.2403.11110

openalex publication_date 2024/03/17 · openalex created_date 2024/03/20 · openalex updated_date 2026/07/28

Abstract

Most reported research for monitoring health of pipelines using ultrasonic guided waves (GW) typically utilize bulky piezoelectric transducer rings and laboratory-grade ultrasonic non-destructive testing (NDT) equipment. Consequently, the translation of these approaches from laboratory settings to field-deployable systems for real-time structural health monitoring (SHM) becomes challenging. In this work, we present an innovative algorithm for damage identification and localization in pipes, implemented on a compact FPGA-based smart GW-SHM system. The custom-designed board, featuring a Xilinx Artix-7 FPGA and front-end electronics, is capable of actuating the PZT thickness shear mode transducers, data acquisition and recording from PZT sensors and generating a damage index (DI) map for localizing the damage on the structure. The algorithm is a variation of the common source method adapted for cylindrical geometry. The utility of the algorithm is demonstrated for detection and localization of defects such as notch and mass loading on a steel pipe, through extensive finite element (FE) method simulations. Experimental results obtained using a C-clamp for applying mass loading on the pipe show good agreement with the FE simulations. The localization error values for experimental data analyzed using C code on a processor implemented on the FPGA are consistent with algorithm results generated on a computer running MATLAB code. The system presented in this study is suitable for a wide range of GW-SHM applications, especially in cost-sensitive scenarios that benefit from on-node signal processing over cloud-based solutions.

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