2024/08/18 by Rachel E. Lim, Shun‐Li Shang, Lim, Rachel E. +8
Engineering · Materials Science · #Computational Physics (physics.comp-ph) #FOS: Physical sciences #Machine Learning in Materials Science #Materials Science (cond-mat.mtrl-sci) #Microstructure and Mechanical Properties of Steels #X-ray Diffraction in Crystallography
paper · pdf · doi:10.48550/arxiv.2408.09447
openalex publication_date 2024/08/18 · openalex created_date 2025/10/10 · openalex updated_date 2026/07/28
X-ray diffraction is ideal for probing sub-surface state during complex or rapid thermomechanical loading of crystalline materials. However, challenges arise as the size of diffraction volumes increases due to spatial broadening and inability to deconvolute the effects of different lattice deformation mechanisms. Here, we present a novel approach to use combinations of physics-based modeling and machine learning to deconvolve thermal and mechanical elastic strains for diffraction data analysis. The method builds on a previous effort to extract thermal strain distribution information from diffraction data. The new approach is applied to extract the evolution of thermomechanical state during laser melting of an Inconel 625 wall specimen which produces significant residual stress upon cooling. A combination of heat transfer and fluid flow, elasto-plasticity, and X-ray diffraction simulations are used to generate training data for machine-learning (Gaussian Process Regression, GPR) models that map diffracted intensity distributions to underlying thermomechanical strain fields. First-principles density functional theory is used to determine accurate temperature-dependent thermal expansion and elastic stiffness used for elasto-plasticity modeling. The trained GPR models are found to be capable of deconvoluting the effects of thermal and mechanical strains, in addition to providing information about underlying strain distributions, even from complex diffraction patterns with irregularly shaped peaks.