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Effect of Magneto-Mechanical Synergism in the Process-Structure Correlation in Fe-C Alloys: A Phase-Field Modeling Approach

2025/11/26 by Soumya Bandyopadhyay, Sourav Chatterjee, Bandyopadhyay, Soumya +11
Engineering · Materials Science · #FOS: Physical sciences #Magnetic Properties and Applications #Materials Science (cond-mat.mtrl-sci) #Microstructure and Mechanical Properties of Steels #Solidification and crystal growth phenomena

paper · pdf · doi:10.48550/arxiv.2511.21854

openalex publication_date 2025/11/26 · openalex created_date 2025/12/03 · openalex updated_date 2026/07/28

Abstract

Applied magnetic fields can alter phase equilibria and kinetics in steels; however, quantitatively resolving how magnetic, chemical, and elastic driving forces jointly influence the microstructure remains challenging. We develop a quantitative magneto-mechanically coupled phase-field model for the Fe-C system that couples a CALPHAD-based chemical free energy with demagnetization-field magnetostatics and microelasticity. The model reproduces single- and multi-particle evolution during the alpha to gamma inverse transformation at 1023 K under external fields up to 20 T, including ellipsoidal morphologies observed experimentally at 8 T. Chemically driven growth is isotropic; a magnetic interaction introduces an anisotropic driving force that elongates gamma precipitates along the field into ellipsoids, while elastic coherency promotes faceting, yielding elongated cuboidal or ``brick-like" particles under combined magneto-elastic coupling. Growth kinetics increase with C content, and decrease with field strength and misfit strain. Multi-particle simulations reveal dipolar interaction-mediated coalescence for field-parallel neighbors and ripening for field-perpendicular neighbors. Incorporating field-dependent diffusivity from experiment slows kinetics as expected; a first-principles-motivated anisotropic diffusivity correction is estimated to be small (<2%). These results establish a process-structure link for magnetically assisted heat treatments of Fe-C alloys and provide guidance for microstructure control via chemo-magneto-mechanical synergism.

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